Enhancing HSS Tool Bit Coating Performance with Triple 7 Aircraft and Metal Cleaner
Case Study-12
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Enhancing HSS Tool Bit Coating Performance with Triple 7 Aircraft and Metal Cleaner
Abstract:
This case study examines the effectiveness of Triple 7 Aircraft and Metal Cleaner, a naturally derived cleaning product, in polishing High-Speed Steel (HSS) tool bits and improving their coating performance. The traditional use of solvent cleaners posed difficulties in achieving optimal results. By employing Triple 7, the study aims to demonstrate its efficacy as an alternative solution for HSS tool bit cleaning, coating and maintenance of surface integrity and performance enhancement.
Introduction:
High-Speed Steel (HSS) tool bits are widely used in various industrial applications due to their exceptional toughness, high wear resistance, and ability to withstand high temperatures. However, to improve their performance and prolonging their lifespan require a coating process. The traditional use of solvent cleaners often falls short in achieving the desired results, prompting the exploration of alternative cleaning solutions. Hitherto, water based cleaners were avoided because of the tendency to corrode immediately after washing. This trails answered queries on how to use water based cleaners and prevent flash rust formation.
Background:
Triple 7 Aircraft and Metal Cleaner is a naturally derived cleaning product renowned for its versatility and effectiveness in removing grease, grime, carbon deposits, and other contaminants from various surfaces as well as its anti flash rust properties. Its unique formulation is non-toxic, biodegradable, and safe to use on metal substrates, making it an attractive option for industrial cleaning tasks. Triple 7 Aircraft and Metal is also powerful rust inhibitive solution and is known to prevent flash rust on SS, MS Aluminum and other metal surfaces. It leaves dry impregnated colorless coating to prevent rut on steel and other soft metals.
Methodology:
To assess the effectiveness of Triple 7 in polishing HSS tool bits and enhancing their coating performance, the following methodology was employed:
- Selection of HSS Tool Bits: A range of HSS tool bits of different sizes were chosen for the study.
- Pre-cleaning Assessment: The initial condition of the selected tool bits was documented, including the level of cleanliness and coating performance.
- Cleaning and Polishing: The tool bits were thoroughly cleaned using Triple 7 Aircraft and Metal Cleaner in 5% dilution in an Ultrasonic Cleaner of 33khtz frequency and at temperature of 55degC (according to the manufacturer’s instructions).
- The HSS Tool bits: were checked for flash rust and other anomalies., before being sent to coating chamber.
- Post-coating Evaluation: After surface coating, the tool bits were re-evaluated for improvements in surface condition, coating quality, and performance potential.
- Performance Testing: The cleaned and coated tool bits were subjected to performance tests to assess any enhancements or improvements resulting from the Triple 7 treatment.
Results:
The use of Triple 7 Aircraft and Metal Cleaner yielded the following positive outcomes:
- Surface Restoration: Triple 7 effectively removed grease, grime, and carbon deposits from the tool bit surfaces, restoring their original luster and cleanliness.
- Coating Preservation: The cleaner’s non-abrasive formulation prevented any damage or degradation to the tool bit coatings during the subsequent coating process.
- Improved Coating Performance: The cleaned and polished tool bits exhibited enhanced cutting efficiency, reduced friction, and improved chip evacuation, resulting in improved tool life and performance.
- The water based cleaning also prevented rust formation , flash rust, and improved the resistance to corrosion.
Discussion:
The success of Triple 7 Aircraft and Metal Cleaner in polishing HSS tool bits and improving their coating performance can be attributed to its unique properties. Unlike solvent cleaners, Triple 7 provides a gentle yet effective cleaning action, ensuring the removal of contaminants without compromising the integrity of the tool bit surface. Additionally, its non-toxic and environmentally friendly nature makes it a preferable choice for industries focusing on sustainability.
Conclusion:
This case study demonstrates the efficacy of Triple 7 Aircraft and Metal Cleaner in polishing and preparing HSS tool bits and enhancing their coating performance. By utilizing this naturally derived cleaning product, industries can effectively clean and maintain their HSS tool bits, prolonging their lifespan and improving overall performance. The non-toxic formulation and environmental sustainability of Triple 7 further add to its appeal as a viable alternative to traditional solvent cleaners.
Future Considerations:
Further research can explore the long-term effects of Triple 7 treatment on HSS tool bits, including its impact on tool wear, cutting performance, and coating durability. Additionally, comparative studies with other cleaning products and methods can provide a comprehensive evaluation of Triple7 efficacy.
