Descaling Auto Components with Triple 7 Enviroscale in Ultrasonic Cleaner
Case Study-5
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Descaling Auto Components with Triple 7 Enviroscale in Ultrasonic Cleaner
Introduction:
This case study focuses on a client who is a manufacturer of child parts of turbo engine components. The client supplies these parts to the automotive belt in Pune and Delhi, as well as to clients in Chennai and Coimbatore. The client encountered a recurring issue of flash rust deposits on the surfaces of their components, particularly when the parts were not thoroughly dried after the cleaning process. This case study explores the solution provided by implementing Triple 7 Enviroscale in an Ultrasonic Cleaner to effectively descale the auto components.
The Situation:
The client utilized a state-of-the-art Ultrasonic cleaner imported from France for the cleaning process. Their cleaning procedure consisted of a three-stage process involving degreasing, rinsing, and drying. However, during certain periods of the year, the components exhibited flash rust deposits on their surfaces, indicating the presence of rust. This problem was more pronounced when the parts were not completely dried after washing. The client noticed that the issue of incomplete drying could be better managed when the cleaning basket load was smaller. However, due to increased production requirements, reducing the load was not a feasible option.
The Solution:
To address the client’s rust deposit problem, a solution involving Triple 7 Enviroscale was proposed. The suggested process involved rinsing the flash rust parts in Triple 7 Enviroscale, followed by a water rinse, and subsequently soaking the parts in a 1% solution of Triple 7 Aircraft and Metal Cleaner. To ensure uniform descaling, it was recommended to employ the Triple 7 Enviroscale in a 50-liter table-top Ultrasonic Cleaner.
Implementation and Results:
After the suggested solution was implemented, the client observed significant improvements in their descaling process. The utilization of Triple 7 Enviroscale in the Ultrasonic Cleaner effectively removed the flash rust deposits from the auto components. The rust removal process became more efficient, and the parts exhibited a clean and rust-free surface. By employing this method, the client was able to meet their requirements and has been successfully utilizing the process for the past three years.
Benefits and Advantages:
The implementation of Triple 7 Enviroscale in the Ultrasonic Cleaner provided several benefits to the client:
- Effective Rust Removal: The use of Triple 7 Enviroscale enabled the client to effectively remove flash rust deposits from the surfaces of the auto components. This ensured a higher quality of finished products.
- Enhanced Process Efficiency: The introduction of Triple 7 Enviroscale in the descaling process optimized the cleaning procedure, resulting in improved overall process efficiency.
- Cost Savings: By utilizing Triple 7 Enviroscale, the client was able to prevent the occurrence of flash rust, reducing the need for rework or component replacement. This led to cost savings and increased profitability.
- Environmental Friendliness: Triple 7 Enviroscale is an environmentally friendly solution, designed to minimize the impact on the ecosystem. Its implementation aligned with the client’s commitment to sustainable manufacturing practices.
Conclusion:
The implementation of Triple 7 Enviroscale in the Ultrasonic Cleaner proved to be a successful solution for the client’s descaling requirements. The use of this method effectively eliminated flash rust deposits from the auto components, resulting in improved product quality and process efficiency. The client has been utilizing this solution for the past three years, experiencing the benefits of rust-free surfaces and cost savings. The case study highlights the importance of employing innovative and environmentally friendly solutions to address manufacturing challenges effectively
