Kun Aerospace Elevates Part Cleaning Standards with Eco-Friendly Stainless Steel Degreaser by Triple 7
Kun Aerospace, one of India’s most trusted names in aviation parts manufacturing, supplies precision components to some of the world’s leading commercial aircraft companies, including Boeing, Douglas, and Airbus. Known for its uncompromising quality standards and technological prowess, the company’s operations are rooted in maintaining a clean, controlled, and safety-focused manufacturing environment.
To uphold stringent international compliance and quality benchmarks, the cleanliness of aviation components plays a critical role—especially in processes where even trace levels of oil, grease, or particulate residue can lead to part rejection or premature system failure.
The Challenge: Incomplete Cleaning, Residue, and Inefficiency
As Kun Aerospace scaled its operations to meet increasing demand from global clients, their existing cleaning system began to show limitations. The ultrasonic cleaner that had once served the production line effectively was no longer achieving the results required—particularly when it came to complex or highly machined metal components.
The primary issue? Incomplete removal of oil-based residues, industrial grime, and machining lubricants. These contaminants, even in microscopic amounts, were affecting surface finish, leading to inconsistencies in shine, and, more critically, failing to meet required millipore values—a metric for particle contamination crucial in the aerospace sector.
Furthermore, the cleaner’s performance inconsistencies were causing downstream inefficiencies. Parts needed to be manually re-cleaned or inspected repeatedly, introducing delays and increasing labor hours.
It was evident that a more robust, sustainable, and high-performance cleaning solution was required—one that could integrate with their ultrasonic cleaning system, eliminate residual contamination, and align with the company’s environmental commitments.
The Solution: A Shift to Triple 7 Stainless Steel Degreaser
In their exploration for better alternatives, the engineering team at Kun Aerospace discovered Triple 7 Stainless Steel Degreaser, a bio-based, industrial-grade cleaning solution developed specifically for high-performance cleaning of metal parts.
Unlike conventional chemical degreasers, this formulation is free from hazardous solvents, caustics, and phosphates. Its non-toxic, biodegradable composition made it immediately appealing from an environmental and safety perspective. But more importantly, its track record in removing oils, greases, and particulate matter from critical metal components was compelling.
Designed to be compatible with ultrasonic cleaning systems, the product offered a simple drop-in replacement—no additional capital equipment or major procedural changes were needed. It promised a cleaner part, a safer work environment, and easier wastewater management.
Implementation: Seamless Integration with Immediate Impact
After a brief trial and validation phase, Kun Aerospace began integrating the Triple 7 Stainless Steel Degreaser into their ultrasonic cleaning systems. The transition was smooth, aided by the degreaser’s excellent compatibility with the company’s existing process equipment.
The parts, particularly complex assemblies and components with intricate geometries, were now being cleaned with unprecedented consistency. The degreaser effectively dislodged stubborn oil residues and grime even from the hardest-to-reach recesses, thanks to its synergistic action with ultrasonic cavitation.
Almost immediately, the difference in output quality was visible. Components emerged from the ultrasonic bath with a brighter finish, superior surface shine, and—most importantly—cleanliness levels that passed rigorous millipore tests without requiring secondary cleaning steps.
Results: Cleaner Parts, Lower Costs, and Greater Productivity
The implementation of Triple 7 Stainless Steel Degreaser delivered measurable results across several performance indicators:
-
Improved Cleaning Efficiency: Parts now exit the cleaning process with virtually zero contamination, reducing rejection rates during assembly and eliminating the need for repeat cleaning or rework.
-
Millipore Compliance: The new solution consistently meets the required particle contamination thresholds, critical for aerospace-grade quality assurance.
-
Reduced Equipment Downtime: The ultrasonic cleaner now runs for longer intervals without requiring draining or maintenance. Fouling and sludge buildup have reduced significantly, minimizing service disruptions.
-
Enhanced Worker Safety: Being non-toxic and non-fuming, the cleaner has created a healthier working environment, reducing exposure risks for the cleaning team and simplifying chemical handling protocols.
-
Environmental Compliance: Wastewater discharge from the cleaning process has become easier and safer to manage, aiding in compliance with both Indian and international environmental regulations.
-
Lower Operational Costs: Improved cleaning performance, fewer part rejections, and longer equipment uptime have all contributed to reducing overall operational costs.
Conclusion: A Sustainable Step Forward
Kun Aerospace’s decision to adopt Triple 7 Stainless Steel Degreaser as their primary cleaning solution has proven to be a strategic move that blends quality, safety, and sustainability. The product not only elevates cleaning performance but also reinforces the company’s commitment to green manufacturing practices.
In an industry where precision and compliance cannot be compromised, and where even microscopic contaminants can have significant consequences, having a cleaning solution that ensures total surface cleanliness while being environmentally responsible is a game-changer.
The switch has led to better-quality parts, more efficient operations, and long-term cost savings—benefits that resonate not just within the company but also with clients who place high value on supply chain sustainability.
For Kun Aerospace, this move is not just a product upgrade—it is a commitment to smarter, safer, and more sustainable manufacturing.
